Poly Labs has an advanced team of experts in Polyurethane (PU) Foam, TPU & TPE materials, components and products. Our expertise comes from decades of manufacturing injection molded & low durometer thermoplastics. With over 150 years of combined experience, our engineers, R&D team and production team are experts in polyurethane, TPU & TPE.
We are constantly developing new materials, testing new formulas and researching the most effective ways to bring OEM polyurethane foam products to market.
As a North American leader in poured and molded polyurethane foam solutions, we supply PU products and materials to industry-leading impact protection and sports helmet manufacturers, audio equipment designs, footwear and shoe crafters, building material OEM’s and medical equipment suppliers.
EXPERTS IN INJECTION MOLDED POLYURETHANE FOAM
Poly Labs also has extensive capabilities in injection molded thermoplastic urethane (TPU), thermoplastic elastomer (TPE) and thermoplastic rubber (TPR) materials and components. These three polymers serve applications from footwear, to industrial products, to children’s toys and beyond. We provide PU, TPU, TPE & TPR to a wide range of markets, including:
- Footwear: Insoles, Outsoles, Midsoles and Custom Footwear Components
- Medical & Therapy: Material Transparent Cushions, Leg Brace Soles, Therapeutic Exercise Grips
- Children’s & Pets Toys: Foam Sports Balls, Frisbees, Fetch Toys
- Military & Defense: Military Boot Outsoles, Energy Absorbing Pads, Recoil Pads
- Industrial PU Components: Ladder Mitts, Building Materials, Job Safety Gear
- Sports & Recreation: Impact Protection Padding & Helmet Liners
- Custom Applications: Polyurethane Manufacturing & Product Development
PRECISE POUR & HIGHLY-ENGINEERED POLYURETHANE FOAM EXPERTS
Poly Labs Poured PU Foam Systems include:
- Integral Skin
- Impact Protection
- Viscoelastic Slow Recovery
- Memory Foam
- Energy Absorbing (EA)
- Hydrophobic Foams
- Sound Attenuation & Noise Dampening Foam
PU, TPU, TPE & TPR PRODUCTS
The PU, TPU, TPE & TPR products we develop for industrial and consumer OEM partners includes:
- Footwear: Insoles, Outsoles & Midsoles
- Helmet Padding & Liners
- Impact Protection
- Medical Cushions
- Automotive & Furniture Armrests
- Ladder Mitts
- Foam Children’s Toys (Sports Balls & more)
- Military Gear (Combat Boot Outsoles, Recoil Pads, Protective Gear)
- Pets Toys (Frisbees, Collars, Teething Materials, Chew Toys)
Why Poly Labs?
We can manufacture highly conforming polyurethane foams guaranteed to fit your application. Whether you need slow recovery properties with a certain tensile strength, or viscoelastic memory foam with in-mold coating – we will work with you every step of the way.
Polyurethane, TPU & TPE Materials Research & Product Testing Lab
- Research, Development & Testing – on products, materials and processes
- Insert Molding & In-Mold Coating
- Color Evaluation & UV Resistance Testing
- Mechanical & Physical Property Testing
- Tensile Strength, Compression, Hardness, Elongation & more