Poured PU Foam

Poly Labs is a North American leader in poured and molded polyurethane foam solutions. Our legacy as a US based molded polyurethane manufacturer dates back over 30 years.

We supply PU products to industry-leading impact protection and sports helmet manufacturers, audio equipment designers, footwear and shoe crafters, building material OEM’s and medical equipment suppliers.

Integral Skin

Integral skin foam offers a more high-density and thicker dense outer skin. However, the underlying foam core is lower density. The hardness of the material can vary depending upon formulation, density and product application.

Impact Protection

Impact protection polyurethane foam solutions are critical to military, athlete and every-day life safety. Poly Labs manufacturers a wide range of advanced impact protection PU foam products, from helmet pads to defense applications. Our solutions include single and multi density design, post mold processing and advanced in process QC/QA testing.

Viscoelastic Slow Recovery

Viscoelastic Slow Recovery Memory Foam exhibits a slow recovery time back to its original form. Poly Labs has numerous memory foam formulations for various applications. This style foam is utilized in a number of medical padding, general seating and cushioning applications.

Energy Absorbing (EA) Hydrophobic Foams

Poly Labs proprietary Energy Absorbing (EA) Hydrophobic Foam has advanced energy absorbing capabilities while also being hydrophobic. It exhibits low rebound, and low water absorption. Our development team can vary the compression deflection of our EA Hydrophobic Polyurethane foams to meet specific requirement.

Microcellular Foam

Poly Labs manufactures various styles of microcellular foam across a broad range of applications. This style foam is utilized to manufacture furniture and automotive arm rests, building products, recreational padding, recoil pads, head rests, insoles and more.

Rigid Foam

Poly Labs rigid foam is a low-density highly engineered specialized PU foam. It is typically used in household building and industrial construction insulation panels. Other applications for rigid foam include plant pots, picture frames backing board, electronic enclosures and fire retardant insert liner material (pictured, right).

Flexible Foam

Poly Labs flexible foams are all fabricated to meet the exact requirements of our customer’s applications. Typically, flexible foam best serves those applications which require a soft-medium tear, where hardness can easily be varied. One typical application is in foam-rubber sports toys.

Sound Foam

Polyurethane foams are utilized in over-the-ear audio equipment and for specialty sound dampening applications. Poly Labs poured polyurethane foam ear cushion components are utilized by leading audio equipment brands to manufacture headphones (listening only) and headsets (listening, speaking and communicating).