Poly Labs 100% US based TPE, TPU, TPR and polyurethane capabilities continue to grow alongside our well-established business. Our capabilities range from advanced 260 ton injection molding machines to a large fully automated 60 station rotary, dual head Gusbi machine. We have internal capabilities to produce prototype tooling and support advanced research and product development.
Over 100 years ago, we began our journey as a manufacturer of component parts and tooling to footwear OEM manufacturers. Over the last 35 years, as the business grew so did our experience with manufacturing, machining and tooling for small pour polyurethane products. Since that time, the growth, experience and success of our footwear division spawned the foundation for our industrial products division.
Poly Labs now stands as one of the most trusted industrial molding partners for designers and manufacturers across a wide range of industries. We work with OEM’s in defense, impact protection, footwear, construction and building materials, consumer electronics, sporting goods, medical equipment, furniture accessories and more.
Polyurethane
- One (1) multi-axis, dual head, 60 station automated robotic rotary turntable for high-volume part production
- Five (5) single-axis pouring, automated, robotic rotary 40 station turntables for high-volume part production
- Seven (7) rotary manual pour machines for low to mid volume part production
- Pour weights from 8 to 1000 grams
- Insert molding and in-mold coating
- Internal machining of prototype tooling
- Dedicated R&D machines
- Full on-site lab for R&D, QC and QA
Injection Molding of TPU, TPE and TPR
- One (1) state-of-the-art Main Ross 260 with fully automated hopper feeders (2 head, 3 color)
- Two (2) 95-ton horizontal presses (1 color)
- Four (4) 130-ton vertical presses (2 color)
- Fourteen (14) 55-ton vertical presses (1 and two color)
Capabilities: Development Lab & Product Testing
- Moisture determination testing
- Reactivity testing
- Abrasion and flex testing
- Mechanical and physical property testing
- Tensile strength
- Elongation
- Tear
- Compression
- Hardness
- Abrasion resistance, Taber and DIN
- UV resistance testing
- QUV tester
- Color evaluation
- Spectrophotometer
Machining Capabilities: Prototype Tooling
- CAMaster 3-axis machining center
- MasterCam Software
Watch Video: Poly Labs Company Overview
To learn more about Poly Labs capabilities, or to discuss your application – please contact sales@polylabs.biz