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Polymer Laboratories & Solutions

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  • Poured PU Foam Systems
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Medical & Therapy Polyurethane Products

Poly Labs manufactures manufactures a range of PU Foam products specific to medical, dental, physical therapy and ergonomic applications. Medical devices require precision and exacting specifications. Our team at Poly Labs develops a range of polyurethane products to help our medical customers meet their market requirements.

The medical products we produce range from strength-increasing exercise grips for forearm muscle therapy, to insoles specifically for diabetic treatment, to material transparent cushions for scanning procedures.

Our products specific to the medical, dental, ergonomics and operational care industries include:

  • MRI scanner cushions
  • Leg brace soles
  • Supports for infant dental procedures
  • Isometric exercise grips for grip strengthening
  • Footwear Insoles specific for diabetic treatment
  • Wrist and arm support cushions for day surgeries
  • Facial cushions for lay down operations and procedures
  • Fatigue mats to alleviate foot discomfort during long periods of standing

Infant Dental Support

We offer various polyurethane foam pads for dentists. Our highly-engineered PU cushion designs are used to support babies, infants, and toddlers during early-life dental procedures. In such operations, stability, support, and patient comfort are critical.

Medical Products PU Dentist Pad
Infant Dental Support

Poly Labs manufactures with a special slow-rebound polyurethane foam. Our design team manufactured this foam, and enabled our customer to meet their market requirement. This medical PU product is a great example of how Poly Labs will work with your designs in mind. Our team considers production and development on low-volume and high-volume items.

Leg Brace Sole

In the medical and physical therapy practices, patients who experience discomfort may benefit from the use of a leg brace sole. Poly Labs polyurethane leg brace soles are designed with patients in mind. The medical soles we manufacture enable maximum comfort and safety while patients are in a leg brace.

Leg Brace Sole
Medical Sole

This sole bridges the traditional footwear experience into the medical appliance industry. The tread pattern, as seen above, was selected by Poly Labs experts to help provide anti-slip properties. Likewise, the material composition was tested in our laboratory to ensure patients receive the most stable and durable support from their medically-supported footwear sole.

Medical MRI Scanner Cushion

In medical scanning applications, the two most important factors are patient comfort and material transparency. Molded polyurethane provides as a solution for both. The cushion seen below is transparent to MRI machines, and is ideally suited to the requirements of scanning technicians.

Medical MRI Molded Polyurethane
MRI Scanner Cushion

The team at Poly Labs designed this polyurethane foam cushion to keep patients’ heads comfortable. Moreover, the cushion benefits extend beyond the patient. Our design makes it easy for technicians to position them for scanning and procedure.


Poly Labs has a long and rich history of manufacturing dental, orthopedic and medical devices for procedure and therapy. Clients recognize our efforts to bring the most quality controlled products to market. We ensure this by utilzing our advanced reaction injection molding and polyurethane molding capabilities.

For more information about our polyurethane foam products, please contact our sales team

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