Polyurethane (PU) Products & Molded Components
Poly Labs is a 100% US owned and operated producer of poured, molded polyurethane products and advanced, high-performance polyurethane materials. PU products and molded components by Poly Labs include helmet padding, ladder mitts, insoles, outsoles, armrests, shotgun & rifle recoil pads, medical cushioning, children’s and pets toys and more.
Our partner H.F Staples’ Ladder Mitts are constructed of microcellular polyurethane foam. PU products, polyurethane components, and molded parts are the foundation of numerous building materials, construction tools and industrial components.
US Produced Helmet Padding
Poly Labs works with leading helmet manufacturers supporting sporting goods, construction site safety and for defense and military applications. Our advanced US Made polyurethane helmet padding products ensure durability, safety and performance.
Poly Labs is the leading manufacturer of single and multi density polyurethane firearm recoil pads. Polyurethane serves as an ideal solution to attenuate the shock release after a shotgun or rile is fired. Recoil pads provide support, comfort and safe operation for the user. Typically, these are manufactured around plastic structural inserts.
Poly Labs is the leading North American manufacturer of polyurethane footwear outsoles for work boots, sneakers, dress shoes and more. We offer options for single color, two color, single density and dual-density outsoles. We offer custom products with specialized properties for anti-slip, static dissipating and more.
Watch Video: Polyurethane Footwear Components
Poly Labs manufactures polyurethane (PU) insoles, midsoles, and outsoles for military boots, industrial work boots, casual shoes, sneakers, and more.
Poly Labs is the leading North American manufacturer of polyurethane footwear insoles for work boots, sneakers, dress shoes and more. We specialize in diabetic insoles, single density outsoles and complex multi-density over-molded outsoles.
PU Medical Cushioning Products
Our team at Poly Labs develops a range of polyurethane products to help our medical OEM’s meet their market requirements. We offer material transparent products that facilitate comfort for medical patients.
Military Headset Cushions
Poly Labs develops, molds, and manufactures military headset cushions. Our advanced PU/TPU ear cushion designs, originally developed for Bose, provide the best form fit plus comfort with rugged resilience. Building on our current designs, we’re in development of new headset cusions for the next generation of military communications components.
Automotive & Furniture
Poly Labs manufactures a wide range of automotive components made of polyurethane (PU). We offer door grips, seat restraints and most notably – armrests. Our armrest designs are utilized in public service and emergency response vehicles.
PU Bump Stops & Jounce Bumpers
Poly Labs partners with automotive component OEMs, mountain bike equipment manufacturers, suspension & shock system companies, and military combat vehicle experts to deliver rugged, resilient, and durable polyurethane bump stops, designed specifically for each application.
Polyurethane R&D and
PU Product Development
Do you have a custom application that requires product development? Our laboratory and testing environment allow us to research materials and develop PU products for clients, specific to their application. Contact our Advanced R&D Polyurethane Development Team.