Poly Labs manufactures several molded polyurethane foam components for sound applications, including military headset ear cushions. For decades, Poly Labs developed, poured, and molded these advanced components exclusively for Bose Corporation’s military division. Recently, we acquired the IP license and manufacturing rights to the ear cushions developed for many of Bose’s legacy military headsets. This includes the military headset ear cushions found in the PICVC (combat vehicle), LEON (T-5), and TICH (TTHS-2) headset systems, among others.
Military Headset Ear Cushions: Spare Parts & Accessories
Our polyurethane components for military headset ear cushions include the following parts and accessories
| Product Description | Part Number* | NATO Stock Number | Headset System |
|---|---|---|---|
| Ear Cushion Assembly | 287033-001 | 5965-01-418-5535 OR 5965-99-001-9853 | PICVC Combat Vehicle Headset |
| Ear Cushion Pair, Spare | 356202-0010 | N/A | T-5 (LEON) Tactical Headset |
| Ear Cushion Assembly | 277284-001 | N/A | TICH (TTHS-2) Tactical Headset |
*Part numbers refer to Bose Service, Spare Parts & Maintenance Manuals
Advantages of Poly Labs Headset Cushions
Poly Labs proprietary, dual-seal foam, field-replaceable ear cushions provide maximum comfort and protection. In addition, these PU/TPU components provide advanced acoustic properties for maximum sound attenuation.
Other advantages include:
- Narrow profile for extreme comfort
- Engineered for easy repair in the field
- Rugged and durable PU/TPU material
- Simple to control without removing helmet
- Protection from exposure to loud, hazardous noise
- Stays light and comfortable, even on long missions
- Ear cushions designed to fit securely and comfortably under combat helmets
- Advanced, proprietary PU material formulation, engineered for sound and communications
Why Poly Labs?
Poly Labs tactical polyurethane products and materials for military sound applications are developed, manufactured, and tested with three primary factors in mind: comfort, sound attenuation, and protection. Military headset and helmet OEMs looking for a partner with molding polyurethane foam components should look no further.
Our legacy and longstanding history of working with the Bose Corp has allowed us to develop some of the most advanced military headset ear cushions available on the market. We’ve taken the knowledge and expertise from our past and present designs, and now stand ready to develop the next generation of PU components for the military.
To learn about Poly Labs military headset cushion spare parts programs, contact our product support team today!